http://www.toolstoday.com Watch as we create this Wooden Game Maze Puzzle with Steel Ball Bearing in 1-1/2” thick Oak and a 1/8” thick Acrylic using Amana Tool® industrial solid carbide and carbide tipped CNC router bits.

Andy Glass from Glass Impressions takes the following steps to create this custom Maze Puzzle:

Step 1
Amana Tool’s 1-1/4” diameter Mini Spoilboard CNC Solid Carbide Insert Knife Router Bit no. RC-2247 removes 1/8” of the oak to cut the pocket for the acrylic lid.

Step 2
Amana Tool’s 1/4” diameter Solid Carbide Spiral Flute Plunge Router Bit no. 46316 cuts two 3/8” holes for the alignment pins. Then, using a finishing pass, Andy cleans up the sides of the pockets he earlier cut for the acrylic.

Step 3
Amana Tool’s 3/8” diameter Solid Carbide Double Flute Ball Nose Spiral Router Bit no. 46378 creates the channel the ball bearing will fit in. Andy uses three passes in this step.

Step 4
Amana Tool’s 30° Solid Carbide Insert Knife V-Tip no. RCK-360 mounted to In-Groove™ tool body no. RC-1075 engraves the words "Start, Flip and Finish" into the Oak.

Step 5
Andy turns over the oak and repeats the each of the first four steps onto the other side.

Step 6
Amana Tool’s 1/2” diameter Solid Carbide Compression Spiral Router Bit no. 46190 cuts the pockets for the hand hold grips.

Step 7
Amana Tool’s 1/16” diameter Solid Carbide Spiral ‘O’ Flute Router Bit with Mirror Finish no. 51441 drills holes into the acrylic.

Step 8
Amana Tool’s 1/4” diameter Solid Carbide Spiral ‘O’ Flute Router Bit with Mirror Finish no. 51405 makes the profile cuts into the acrylic and creates an extremely smooth edge finish.

Step 9
Andy cuts the tabs loose with a hand saw and sands the edges smooth.

Step 10
Amana Tool’s 1/4” radius Carbide Tipped Corner Round Router Bit no. 49504 rounds the edges of the Maze Puzzle.

Step 11
Using dark walnut danish oil, Andy stains the wood finish, drops in a steel ball bearing then drills the acrylic cover onto the maze for final finish.


Feed, Speed & Step Down Technical Information:

1-1/4” Diameter Mini Insert Spoilboard, Surfacing & Rabbeting 2+2 Design CNC Router Bit no. RC-2247
http://tinyurl.com/ama-rc-2247
Feed Rate (IPM): 80"
Speed (RPM): 18,000
Chip Load (Per Tooth): 0.008"
Step Down (Per Pass): 0.128"

1/4” Diameter Solid Carbide Spiral Flute Plunge Router Bit no. 46316
http://tinyurl.com/ama46316
Feed Rate (IPM): 120"
Speed (RPM): 12,000
Chip Load (Per Tooth): 0.005"
Step Down (Per Pass): 0.25"

3/8” Diameter Solid Carbide Double Flute Ball Nose Spiral Router Bit no. 46378
http://tinyurl.com/ama46378
Feed Rate (IPM): 130"
Speed (RPM): 18,000
Chip Load (Per Tooth): 0.0008"
Step Down (Per Pass): 0.5"

30° Solid Carbide Insert Knife V-Tip no. RCK-360 mounted to In-Groove™ tool body no. RC-1075
http://tinyurl.com/amaRCK-360
Feed Rate (IPM): 60"
Speed (RPM): 24,000
Chip Load (Per Tooth): 0.007"
Step Down (Per Pass): 0.0469"

1/2” Diameter Solid Carbide Compression Spiral Router Bit no. 46190
http://tinyurl.com/ama46190
Feed Rate (IPM): 130"
Speed (RPM): 18,000
Chip Load (Per Tooth): 0.0008”
Step Down (Per Pass): 0.5”

1/4” Radius Carbide Tipped Corner Round Router Bit no. 49504
http://tinyurl.com/ama49504

1/16” Diameter Solid Carbide Spiral ‘O’ Flute with Mirror Finish Router Bit no. 51441
http://tinyurl.com/ama51441
Feed Rate (IPM): 5-7IPM"
Speed (RPM): 6,000
Chip Load (Per Tooth): 0.0004"

1/4” Diameter Solid Carbide Spiral ‘O’ Flute with Mirror Finish Router Bit no. 51405
http://tinyurl.com/ama51405
Feed Rate (IPM): 50"
Speed (RPM): 9,600
Chip Load (Per Tooth): 0.005"
Step Down (Per Pass): 0.122"

CNC Video of Wooden Game Maze Puzzle with Steel Bearing CNC Project Using Amana Tool CNC Router Bits by ToolsToday, Your Source for Industrial Cutting Tools and Videos