15 - How to Make Deep Reach C Clamps All Wood only $10 Extreme Strength
Kings Fine Woodworking Kings Fine Woodworking
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 Published On May 10, 2017

Detailed plans available here:
https://kingsfinewoodworking.com/prod...

These are by far the strongest all wood clamps I’ve ever seen on YouTube. They are stronger than the deep reach clamps made by Matthias Wandel & John Heisz, (that was a challenge guys ). And mine don’t have any metal in them!

Here is the Tap & die set I used for this job:


You can make these 12” deep reach C-Clamps with amazing strength for only $10.00! I was about to buy some for a project but the quality ones I found were $107.00 online, so I did some research and decided to make mine.

I studied some material properties, and of all domestics, oak has the second highest modulus of elasticity behind only hickory. With over 1.8 million pounds/sq.in. Modulus of elasticity defines the relationship between stress and strain, and effectively measures stiffness. The exact property you want in the arm of a clamp. I also found a study done with Fine Woodworking Magazine & Case Western Reserve University in 2007 measuring glue bond strengths. It utilized 6 glue types and different species of wood, 162 joints tested in all. Among the domestics, red oak combined with type 1 PVA glue (Titebond), had by far the greatest bond strength.

So, it was a no-brainer. Oak, is cheap as a hardwood. You can buy #2 common, because narrow sizes are all that is needed. And, many people have oak offcuts hanging around.

I did buy a 36” maple dowel for the screw thread. It was a 1-1/2” diameter. You could certainly turn one. But for me this was easier. And one dowel makes 2 clamps.

I made 2 clamps with the intention of testing them to destruction, but I didn’t have a strong enough scale. After I get one and do that, I think I’ll make 10 for my shop, and I’ll have paid less than buying a single one online.

I did cut all the threads and tapped the clamp. This is easy to do.

Things used in this build:

Tools:
Empire Framing Square - https://amzn.to/3XRfnvX
Woodpeckers Ruler 24 Inch - https://amzn.to/3DBUsp2
Woodpeckers Ruler 12-Inch - https://amzn.to/3wneQ9B
6-Inch Compass - https://amzn.to/3ZVfQ25
Kreg Trak and Stops Kit - https://amzn.to/3ZVgnkB
Kreg Self-Adhesive Measuring Tape - https://amzn.to/3DGNpLU
Rockler Wood Glue Applicator Set - https://amzn.to/3ws9Ctc
Bessey 24" Parallel Clamp - https://amzn.to/3XOyl6u
1-1/8" Wood Scraper - https://amzn.to/3R2Xjgr

DEWALT Bar Clamp - https://amzn.to/3Rgtzgd
Woodpeckers Square 8-inch x 5-inch - https://amzn.to/401kV9k
Grizzly Jointer - https://amzn.to/3j09TAk
Combination Square Set 6" & 12" - https://amzn.to/3kB2jfW
Plastic Jig Dowel Thread Tap Kit - https://amzn.to/3HstRgH
Ridgid Handheld Belt Sander - https://amzn.to/3Js0UD1
Ridgid 5-Inch Random Orbit Sander - https://amzn.to/3JefhdM
Grizzly 12" Disc Sander - https://amzn.to/3wsbjH4
Grizzly Bandsaw - https://amzn.to/3XUUobR
Wood Glue Dispenser - https://amzn.to/3D94pKz
BOSCH 12 Inch Sliding Glide Miter Saw - https://amzn.to/3j331SU
SUIZAN Japanese Dozuki Dovetail Hand Saw 6 Inch Pull Saw Tenon Saw - https://amzn.to/3iZY2Cl
Ridgid Trim Router - https://amzn.to/3wmJOyz


Materials:
Titebond III Glue - https://amzn.to/3wvDDIh
WoodRiver Pure Tung Oil Quart - https://amzn.to/3kFDHm8
36 Grit Resin Cloth Aluminum Oxide Sanding Belt - https://amzn.to/3kEKH2P
Sandpaper Set 5-Inch - https://amzn.to/3Wygb7S
Dowel Rods Wood Sticks Wooden Dowel Rods - 1-1/2 x 36 - https://amzn.to/3XpExC9

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Purchase plans on our website: https://kingsfinewoodworking.com/coll...

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We love teaching the world to do woodworking.

Detailed plans are available on my website if you are interested in duplicating these. http://kingsfinewoodworking.com

NOTE: Matthias Wandel, and John Heisz are both fantastic woodworkers. Very intelligent and very creative. If you haven't seen their work, you should definitely check out their channels.

Matthias Wandel:    / @matthiaswandel  
John Heisz:    / @ibuildit  

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