Total Chaos Weld-On Spindle Gusset Install
Timmy The Toolman Timmy The Toolman
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 Published On Mar 19, 2021

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In this video, we describe to you the proper steps to weld on some Total Chaos Spindle Gussets onto 3rd Generation Spindles. Since 1st Gen Tacomas have the same spindles as a 3rd Gen 4runner, these gussets would work for 1st Gen Tacomas as well. We don't actually show you us welding because we don't have the proper filters for our cameras to show that kind of footage. This is not a how-to-weld video but rather an informative video about the existence of these spindle gussets and the steps you should take to get them welded onto your spindles properly.

**Install Instructions:
https://www.chaosfab.com//PDF/install...

**Description from Total Chaos's website:
WELD-ON SPINDLE GUSSETS
3RD GEN TOYOTA 4RUNNER 1996-2002
PART# 59697
PRICE $41.66 (PAIR)

-Strengthens spindle uprights and prevents the knuckle from damage during hard impacts.
-1/8" pre-bent laser cut mild steel brackets.
-Welding and grinding are required to install.
-Factory spindles are forged, not cast and gussets can be MIG or TIG welded directly to them.
-Kit includes 1 pair of gussets for driver and passenger side.


*HELPFUL TOOLS*
If you're looking for other tools not used in this video, check out Timmy's Master Tool List.
https://www.amazon.com/shop/timmythet...

The following is all the tools I have purchased for welding. I didn't use all of these tools for this job but I thought it would be nice to share the complete list with you.

*Hobart 210 MVP Mig Welder
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*Welding Cart
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*80 Cu/Ft 75% Argon / 25% CO2 Welding Gas Cylinder
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*Welding Cord Adapter - (So you can plug in welder to 220 power via you clothes dryer outlet) https://amzn.to/2IBaG8L

*25’ Heavy Duty Welding Extension Cord
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*10 lb Spool of .035 Solid Welding Wire
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*10 lb Spool of .024 Solid Welding Wire
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*Auto Darkening Welding Helmet
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*Welding Gloves
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*Welding Jacket
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*Dewalt Angle Grinder/Cutter
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*Dewalt Cutting Disks
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*Dewalt Grinding Disks
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*Angle Grinder Stripping Disks - (To remove paint, rust and mill scale)
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*Milwaukee 1/4” Right Angle Die Grinder
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*1/4” Die Grinder Sanding Disk Set
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*1/4” Mandrel and Cutting Disk Set
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*Safety Glasses
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*40 Grit Angle Grinder Flap Disk
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*60 Grit Angle Grinder Flap Disk
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*80 Grit Angle Grinder Flap Disk
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*120 Grit Angle Grinder Flap Dish
https://amzn.to/2W1Inn6


*CRC Anti-Splatter Spray Coating - (Prevents welding splatter from sticking to the metal you’re welding) https://amzn.to/3qJ42OT


*Cooter Snot Anti-Splatter Welding Nozzle Gel
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*Arrow Welding Magnet 6 Pack Set
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*Adjustable Magnetic Tab Holder - (Helps hold small dimensional material in place so you can tack weld it) https://amzn.to/374JZCH

*Grasshopper Welding Finger (Another magnetic tools that allows you to hold a part in place so you can tack weld it) https://amzn.to/3m4ZXB5


*4 Piece Magnetic V-Pad Kit - (Adjustable magnetic tools to hold material in place while you tack weld it) https://amzn.to/374CJqx

*Copper Welding Spoon Set - (Gives you a backing when you want to fill a hole. The copper doesn’t weld and allows you to fill the hole.)
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*Magnetic Copper Hole Plug Tool - (The copper doesn’t weld and allows you to fill the hole. The magnet gives you a hands-free capability)
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*Welding Pliers
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*Welding Slag Hammer
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*90 Degree Right Angle Clamp
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*Irwin Vice-Grip Locking Pliers
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*Irwin Vice-Grip C-Clamp Fast Release Welding Pliers
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*Irwin Vice-Grip Sheet Metal Locking Pliers
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**As Ebay Partner Network members, we earn commissions from qualifying purchases.
**As Amazon Associates, we earn from qualifying purchases.

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