Ioniq 5 Battery Pack Analysis: DEEP DIVE
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 Published On Jul 25, 2022

Let's go on a DEEP DIVE of the Hyundai Ioniq 5's battery pack! We discuss the battery modules, thermal management system, location of temperature sensors, and why the Ioniq 5 rapidgates (charge slowly due to battery overheating) under certain conditions. These findings should also apply to the EV6 and potentially the Ioniq 6 and EV7.

Links:
Ioniq 5 Battery Pack Schematic (Service Manual Screenshots):
https://www.sohu.com/a/543028461_1203...

Ioniq 5 Coolant Loop Diagram:
https://tech.hyundaimotorgroup.com/kr...

Ioniq 5 Battery Pack Teardown:
   • (Eng) 아이오닉5 배터리 정비하기 쉬울까?/Easy to rep...  

Ioniq 5 Battery Module Teardown:
   • (Eng) 아이오닉5 배터리 모듈 해체/ Disassembling ...  

EV6 Battery Pack Teardown:
   • (Eng)기아 EV6 배터리모듈분리 2부/Disassembling ...  

@Bjorn Nyland showing large difference between battery min and battery max temperatures causing rapidgate and power limit:
   • Hyundai Ioniq 5 1000 km challenge thr...  

Timestamp:
0:00 Introduction
0:58 Interesting Data
3:16 Battery Pack Schematic
4:31 Battery Pack Teardown
6:18 Thermal Management System
8:20 Search for Temp Sensors
11:08 How Temp Affect the Battery
15:03 Battery Overheat Issue
17:29 Too Much Information?
20:03 Is Tesla Better?
21:49 Customized Thermal Management

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