Honda Accord 2024 How it's built from start to finish? Manufacturing of Accord in Car Factory: Assembly plant process and crash test at the end of this video🚦

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00:00 Honda Accord Assembly line
16:02 Honda Accord Crash Test

Honda Marysville Auto Plant is a Honda manufacturing facility located approximately six miles northwest of Marysville, Ohio, and 42 miles northwest of Columbus, near the intersection of the United States 33 and State Route 739. It is one of the most integrated and flexible auto plants in North America. Operations include stamping, plastics injection molding, welding, painting, sub-assembly and assembly. The assembly plant opened in 1982.

Marysville plant is equivalent in size to 39 Wal-Mart stores under one roof. Honda overhauled the Marysville plant over several years one department after another without losing a day of production. During overhaul, Honda replaced old hydraulic welding systems designed for specific models with programmable electronic welding robots that can weld different vehicle body types for better flexibility and higher productivity. Work started in 2002 in advance of the launch of the 2003 Accord.

In 2004, Honda commenced work on a 234,000-square-foot extension of the plant for a new paint facility of 123 milion dollars. The new facility uses high-efficiency ovens, air recycling systems, and more efficient variable drive motors that would save 34 percent energy. The company also built a 20-million-gallon pond behind the plant to recycle rainwater for helping to cool the plant. By recycling runoff from parking lots and roofs, the 7 acre pond system would significantly reduce the use of groundwater and save energy cost. The new fully automated paint shop, which can paint 1,000 vehicles a day, was opened in January 2006. It uses a new waterborne coating system, with 84 Motoman robots, that reduces emissions of hazardous substances by 41 percent.