✅ Bafang BBS02B Mid drive kit (48V 750W) - https://bit.ly/3PcrQbT / https://geni.us/VQFF2
👉 Battery mounts (custom made) - https://ebay.us/rZDkR5
✅ Creality 3D printer - https://geni.us/IuLA579

In this video I am converting a full suspension mountain bike into a powerful E-bike with a large 967Wh battery combined with the Bafang BBS02 mid drive motor kit, capable of just over 1000W of peak power, 120Nm of torque and up to 100km (62 miles) of range. Great fun, high speeds of over 50km/h (31mph) and reliable parts by Bafang. The battery is mounted to the frame without drilling - using 3D printed supports that hold the battery in place after more than 200km with no issues.

✅ 18650 cells (84 pcs) - https://bit.ly/49Hi49W
Cheaper, lower quality alternatives :
► https://bit.ly/3TnWxxd
► https://bit.ly/3V5fHZW
► https://bit.ly/3V2um8h
► https://bit.ly/4c1XYbV

Assembled battery pack (52V):
► https://geni.us/QWUCl
► https://bit.ly/3v0rePD
► https://bit.ly/3Z64pEb
► https://bit.ly/3v2F7Ng
► https://bit.ly/3IwUrog

Parts (AliExpress / Amzn):
Battery case (52V) - https://bit.ly/3Ir7gR7 / https://geni.us/AfzVa
14S Li-Ion Smart BMS (40A) - https://bit.ly/3V7EDzR / https://geni.us/FADU2
58.8V 3A charger (GX16) - https://bit.ly/3V8JwZE / https://geni.us/d4z52
18650 Insulation rings - https://bit.ly/3TnIhEG / https://geni.us/rUjb
Pure nickel strip (10m 0.1X8mm) - https://bit.ly/3Yfq24A / https://geni.us/eGhsS2
Kapton tape - https://bit.ly/3VOhzUj / https://geni.us/VOVm
Double sided tape - https://bit.ly/3USGyVk / https://geni.us/rHuB9C
Thermal conductive glue - https://bit.ly/3hbSUKD / https://geni.us/H4TpXBv
Silicone cable (12AWG) - https://bit.ly/3FDNL7p / https://geni.us/FwGA
GX16 charging port - https://bit.ly/3iTxPVF / https://geni.us/TxAjoe
XT90 connector - https://bit.ly/3V7FOPN / https://geni.us/kCeL
JST connector - https://bit.ly/3VNOWXz / https://geni.us/BVDujrc
M5 T-nuts - https://bit.ly/3Hrayo3 / https://geni.us/UAIjGxz
M5 12mm bolts - https://bit.ly/3WcfK3z / https://geni.us/WBflBf
LED headlight - https://bit.ly/3FRFD3r / https://geni.us/PCxfGQ
LED brake light - https://bit.ly/3heUriZ / https://geni.us/1DAK1T5
Hydraulic brakes - https://ebay.us/wdhCwz / https://geni.us/rTaYuqw
Gear shift sensor - https://bit.ly/4c3JB6X / https://geni.us/Y4VuOmA
Programming cable - https://bit.ly/4a04oq1 / https://geni.us/Uczl
203mm brake disc - https://bit.ly/3VMcZpD / https://geni.us/lcuFc
Disc brake adapters - https://bit.ly/3uGTdjC / https://geni.us/AjAKGwG
Handlebars - https://bit.ly/49J6jQg / https://geni.us/ltlS
Kickstand - https://bit.ly/3Br9i0r / https://geni.us/B0Lff
Grips - https://bit.ly/3FkB3ca / https://geni.us/FUMO9
Cable wrap - https://bit.ly/3C8bHxD / https://geni.us/CxYqocL
Cable strap - https://bit.ly/3W6Qj3d / https://geni.us/ZSdPF

Tools:
TS101 soldering iron - https://bit.ly/3HUzrI9 / https://geni.us/owyDm5G
Spot welder - https://bit.ly/4c3dlAW / https://geni.us/AKJpvo
Multimeter - https://bit.ly/3vS2aKG / https://geni.us/UmrhyYk
Wire stripper - https://bit.ly/3T1pVrO / https://geni.us/6ep
Bike repair tools - https://bit.ly/4a4jIC4 / https://geni.us/80zf
Step drill bits - https://bit.ly/3Pe3fU6 / https://geni.us/xYRx7J
Heat gun - https://bit.ly/3SyxaYX / https://geni.us/spT5M
Bike repair stand - https://bit.ly/3v1ftZ8 / https://geni.us/LzOB11
Socket tool set - https://bit.ly/3IqOFEL / https://geni.us/peCCa
Cordless drill - https://bit.ly/4bZg5PN / https://geni.us/A5AZi
Helping hand - https://bit.ly/3B9mIgt / https://geni.us/Yyqyte

0:00 Intro
0:39 Battery build
17:34 Bike disassembly
20:36 Fork service
27:43 Mid drive kit
28:51 3D printer
33:57 Battery mount
36:41 Assembling the parts
51:50 Finished e-bike
52:21 Test ride