2021 Jeep Grand Cherokee L - PRODUCTION (USA Car Factory)
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 Published On Jun 19, 2021

2021 Jeep Grand Cherokee L - PRODUCTION (USA Car Factory). Inside the all-new 2021 Jeep Grand Cherokee L is built at the new Detroit Assembly Complex – Mack plant, the city’s first new manufacturing facility in three decades. Stellantis invested $1.6 billion to build an 800,000-square-foot paint shop and convert the two original Mack Avenue engine plants into an entirely new assembly site. #Jeep #JeepGrandCherokee #Production

00:10 - 2021 Jeep Grand Cherokee L Body Shop
02:04 - 2021 Jeep Grand Cherokee L Body Shop
04:02 - 2021 Jeep Grand Cherokee L Body Shop

The investment also added 3,850 new jobs to support production of the first ever three-row Jeep Grand Cherokee, as well as the new two-row version and future electrified models.

Body Shop:
Building: Formerly Mack Engine II; idled in 2012
Floor space: 650,000 square feet
Robots: 578
Production time: 2 hours

Net Form & Pierce
A net form is created for the Jeep Grand Cherokee L to establish the perfect dimensional environment to hang panels, such as the hood, liftgate, doors and fenders, before the body is pierced. Robots measure the gaps and fits to ensure they are symmetrical. There are 26 robots in the cell.

Near-line Laser Radar
Radar technology is mounted on robots to measure hundreds of preprogrammed surface and alignment points to verify the build process. This 45-minute validation test is performed on a select number of vehicles across all three production shifts and complements the inline measurement system that measures every Jeep Grand Cherokee L coming through the body shop.

Paint Shop:
Building: All-new facility
Floor space: 800,000 square feet (five floors)
Robots: 124
Production time: 12 hours
Colors: 11
Process: Fully automated; 100% robotic spray application
Phosphate E-coat: First layer of corrosion protection
Sealer: 28 robots; ~208 feet of sealer applied per car to prevent leaks, corrosion and wind noise
Primer: 8 robots; provides smooth base layer and enhances paint durability
Base paint coat: 21 robots (10 painting and 11 “opening”)
Clear coat: Final protective coating
Finesse and polish: Identify and remove any imperfections to ensure smooth paint finish

General Assembly:
Building: Formerly Mack Engine I; built the Pentastar engine family until December 2019
Floor space: 1,000,000 square feet
Stages: Trim, Chassis, Final
Trim: Installation of sunroof, wiring harness, major electrical, instrument panel and windshield, rear and half glass
Chassis: Engine dress; engine and chassis marriage; body and chassis decking; hose and electrical connections; fluid fill and functionality testing
Final: Installation of seats, steering wheel, major components; doors hung; wheels and tires; electrical test
Final validation: Aligners, headlight aim, rolls, ADAS (Automated Driver Assist System); BSR test track; inline water test; certification line

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